![]() ![]() The size blades you have at your disposal may – to some degree – affect your design. This chart gives you an idea of the tightest curve that can be made with different size blades. Tighter curves require smaller width blades. In other words, it’s a project for another time. It’s possible to make square cornered drawers using a technique I came up with several years back, but doing so drastically alters the build process. In general, the drawers should have rounded corners because of the way they’re cut. The unusual drawer layout served as inspiration for the current project and others. I made this one a few years ago as a gift. The process outlined here can be applied to countless designs, whether like mine or completely different. This one is inspired by one of my old designs having a multi-level ganged drawer. You can find plenty of design ideas and patterns online. I’m going with the one on top this time.Ī band saw box can be as simple as a single drawer or as complicated as you can dream up. Lay Out Your Band Saw Box Design With the shape and size of the wood in mind, I drew up a couple design ideas. I cut off a little at a time, inspect and repeat until I’m past the splits. But split end grain can be a problem and should be removed before proceeding. Blemishes can often be incorporated into the final project, becoming attractive features. ![]() To determine how much wood you have to work with, inspect your blank and note any splits or other obstacles that you might want to avoid. I trimmed this away before laying out my pattern. A Little Preparatory Clean-up Flaws can become features, but split end grain only becomes a headache. Everything will be sanded smooth later on. Since this is cedar, which sands easily, I’m going to ignore the rough surfaces and jump right into the project. With most projects, I start with wood having flat, smooth faces. I know the knots on this face will interfere with the drawers in my design, so I’m making this the back of the box. I didn’t build the balcony, but I did lay claim to the scraps, many of which became band saw boxes and other projects over the years. In this case, I’m using a cedar offcut from the construction of a balcony. If it’s large enough, it will probably work. They can be made from just about any piece of solid or laminated wood. And band saw boxes are an exploitation of the things band saws do (resawing and cutting curves) – and don’t do (make inside cuts) – really well. There’s a lot of ground to cover, so let’s get right to it! Grab Your Wood – Let’s Make A Band Saw Box We’re going to make a keepsake box out of this chunk of Western red cedar.īand saws are some of the most used stationary tools in my shop they are amazingly versatile. To demystify the process, we’re going to break it down for you step by step, with plenty of pictures. But they’re actually deceptively simple to make. A band saw box can present a baffling mystery to many woodworkers and laypeople alike. They are usually made from a single, solid chunk of wood. The possible shapes, styles and drawer arrangements – including hidden drawers, lids and lift-out trays – are limited only by your imagination. ![]() Band saw boxes have a distinct aesthetic that’s hard to duplicate by other means. ![]()
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